It’s good to be fabricating again

This week we made a run up to the Lost Sierra for some Trails Stewardship work.(after meetings, 7 of us did a great ride on brand new SantaCruz Heckler e-bikes – now I gotta raise some cash to get one – wow).

Indian Falls Ridge above Quincy, CA

Connected with crewman Cosbey at the right time, because a boat-builder friend had just brought him extra carbon-skinned foam core panels. Cozmo graciously put a couple in our pickup. And we’re going to town with this stuff!

During the Scott family’s time on Ravenswing we cracked the painted particle board transom plates on the TacoCat. Drew had already noted this was the Achilles heel of the excellent Takacat line. Perfect first use of the 3/4” carbon foam board…

Tomorrow we’ll seal up the edges, router-out the notch where it fits into the steel bars, and add a fiberglass abrasion resistance skin. Or maybe Kevlar just because we have some extra :)

DanM will be relieved that we’re getting serious about a real swim ladder. (The one built pre-HaHa, to hang next to the rudder, was too weak)

This is our existing boarding step that ties on to the starboard float deck, helpful at low docks.

Now we’re making an extension that will bolt on to the sides of the orange one, and serve as steps down in to the water.

The messy stuff on all the edges is leftover bonding glue being used to seal up the raw foam edges where the panel was sawed. That’ll be a quick flush-sanding before painting.

Went back to Maggie today and was satisfied with yesterday’s layup of final floor skins. Today we taped the new sole to the original edges. That’s under the peel-ply you see at the perimeter. And we spread a first coat of fairing compound. Tomorrow it gets real fairing, and hopefully painting on Monday. Weather turned cold today, so we’ll see how this goes. Might need some heat lamp tenting this week. We’ll take Dad to his boat tomorrow to inspect the work and get him to help me clean up the construction mess :)

4 thoughts on “It’s good to be fabricating again

    • Yes Arno i picked it up for the first time this morning and it is much lighter than water :)
      I’m betting that the way the orange steps tie to the boat will hold the whole thing low enough and will be easy to pull down for the swimmer. Will report upon testing next Sunday back in Mexico!

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