Boatyard punchlist

Ravenswing came to the Spaulding Boatworks yard for minor repairs to the deck and port float hull from the mast fall. We had a small list of “well, while we’re here…” things to do. 

First up was maintenance and installation adjustments for the engine. In retrospect we should have bought an extra-long (30”) shaft, to get the propeller lower in the water and avoid some of the cavitation we’re experiencing in waves. With some surgery we could lower the motor 2.5” in its mount box. 


Then we bought longer control cables to facilitate routing them up higher out of the way in the equipment room. Also changed the lower unit oil for the first time; it was in good shape after the break in period. 
The big task turned out to be a redo of the escape hatch. It had been installed with the hinges on the forward edge, but when it opened, the swing was deep through the water. Also, the hull recess didn’t properly match the metal hatch frame, and I had offset the hinges a bit to compensate. Which of course had led to some water getting past the seal at high speeds. So what we thought was to be a couple hours maybe for hinge adjust and reset turned into a job across four days. The hull flange had to be chopped 3/4” along the top and then that offcut bonded down on the bottom edge. Then the hull had to be rebated around the hinges for the new (proper) swing pattern. We think the hatch will just clear the water now when opening. 

Those pics show you the new black Petit Trinidad bottom paint. Gone is the snazzy white look,  but this proper bottom black looks pretty serious. And we paid the yard pros to do a real boot stripe this time. (Straight, unlike our amateur wavy job last year).

We’re tackling our daggerboard vibration / howl issues in two ways. First is stopping the slop when the board is down. The trunk is 88milimeters wide inside, except for the top and bottom three inches that had extra glass wrapped over from the deck (and hull bottom) into the trunk. The hull builder did that for strength, but not to the plans, and it made the opening only 81.5mm. I made the daggerboard head (via shims) just a hair under 81mm to fit the opening, allowing 6.5mm slop once the Board was down. So to compensate we ripped long 3mm clear fir shims to bond on each side inside the trunk. They got epoxied coated and painted on the workbench, then epoxy-putty bonded in. That was tricky; buttering the 5’ long pieces and carefully sliding them up into the trunk, not letting the putty hit until the placement was right. Four went on each side. Bottom paint still needs to be applied to these inside the case, up to the waterline. 

Part two will be some reshaping of the board, to be tackled when we take it back home after weighing the boat. 

Final finish paint to the deck repairs went on Saturday so we could launch today.  But a 9am call from the manager informed us that paint didn’t get warm enough and had glazed over dull. So they’re redoing it, hopefully for a Wednesday launch. Also meaning we still don’t have the boat’s weight for the mast builder. 

On Friday afternoon I helped the project manager attend to the 54-yr old hydraulic scale. Turned out to be a simple low-on-fluid problem. As the sun was setting we hatched our plan to check the calibration. Here was our victim. 

The data plate shows its curb weight at …6,970lbs. Crazy to think that little forklift weighs close to our 40’ x 28’ boat. Anyway, up it went

And the scale shows …

… a very accurate match to the tagged weight. Certainly good enough for our mast-build needs, and we’ll put this scale in the crane rigging on Wednesday. 

As much as we need fall rain, we’ve had enough to totally screw up this haul out trip so just another 36 hours sans rain would be great. 

Anybody wanting to go for a motorboat ride Wednesday, Sausalito to Richmond, get in touch.  

From the bottom up

We launched Ravenswing last year from a trailer. Everyone has had the visual perspective from the water level, or up from a high pier. Today we got to see the boat flying overhead. And it was nerve-wracking!  Thanks to Drew, Dean, Joe and RickH for humor that helped relieve the tension.

IMG_5099IMG_5100IMG_5101

Those shots show the white Petit Vivid bottom paint after 15 months in the water. To be fair, we hadn’t scrubbed since the mast came down in August. But that paint is NOT for stay-in-the-water boats, in my opinion. This week we’re going with Petit’s Trinidad with Ingersol anti-foulant. It’s on a high percentage of boats around here. And we’re going with black, so the boat will look a bit different.

IMG_5966

The boat stayed suspended in the slings during the crew’s lunch hour, and then a proper power wash to get rid of the growth.

IMG_5106

That’s Bryce in the plaid shirt. He ran the huge old electric crane, and expertly taped off a new boot-stripe / bottom paint line for the crew to start on tomorrow. Basically, when we painted for the first time last year the brushes “listed aft” a bit. The bow is fine, but the stern is about 3″ too low (at least it was just-barely above the standing waterline).

What didn’t happen was getting a weight. The plan was to use Myron Spaulding’s 1963 hydraulic load cell, in between the crane hook at the slings. IMG_5095

Unfortunately it hadn’t been used in at least five years and was low on fluid. And the load cell must be laid on its side to fill, which wasn’t going to work with a four ton boat hanging from it. So we’re scrambling to find a modern load cell to rent/borrow before launching next week.

We walked through the dismasting repairs with Bryce and work will start tomorrow. While the boat is out, I’ll focus on daggerboard further fairing and trunk shimming, re-orienting and fixing the hinge on the escape hatch so it swings up instead of aft, doing some motor maintenance, minor stress-crack fixes to overly thick fairing areas, and if there’s time, get some graphics onto the float hulls.

New to the website here is a collection of videos. The page will always be up in the top navigation bar, and hopefully this link will work so you can see Ravenswing in mid-air today:

Videos

 

On the mend

Like so many neighbors, we were wading through too much bad news in October. Santa Rosa firestorm came within 1.5miles of our house just after we finished the $150k+ insurance repair. We were spared but so many friends and acquaintances lost their homes. Living through large insurance claims is a surreal thing that many people never have to experience. Not fun :(. So it was especially relieving to hear from Geico last week that Ravenswing’s dismasting insurance claim settlement has been approved. We’re in process of spec’ing out the new carbon fiber mast build. More info to come once that contract is finalized. 

The boat has not been weighed yet, and that figure is needed to finalize the mast fiber layup schedule. We know the boat buoyancy figures can exert over 108,000 lb ft of pressure, but knowing the weight helps verify the necessary strength calculations. We also got approved to do the topsides repairs with the boat hauled out, because I can see some paint damage down at the waterline where the mast was rubbing against the hull for the hour before we got everything out of the water (on the breakage day). We were cleared to use the KKMI yard just a mile away from our marina, but the MOD70′ racing tri Orion was hauled before us using a special, very expensive rental crane. Orion has usurped the yard and the manager said last week, “it’ll be here through the winter so we will get to you in the spring”  Crap, need to find another solution and we’re too wide for any of the Bay Area travelifts. Big thanks to KKMI owner Ken Keefe for recommending Spaulding Boat Works in Sausalito because they have a big old fixed base crane.  We went to their office on Thursday and got an appointment for Monday! Scheduling gods decided to smile on us. We’re supposed to lift the boat at 10:30am Nov6, for any locals who want to watch RW swing through the sky. 

While the yard does the insurance repair work, we can tackle jobs including shimming out the dagger board case for a tighter fit, changing the orientation of the escape hatch, changing the boot stripe, motor maintenance, and hopefully getting some raven graphics onto the float hull topsides. 

This weekend we’re finally back to systems improvement projects. First up is moving the grey water plumbing tank and some water line rerouting. Then we’ll get the parts on order for controlling the lithium ion battery pack. I know some readers are anxious for those details, but I’m not there yet. Soon…